2004 DMG DECKEL MAHO DMC60T 5-AXIS UNIVERSAL MACHINING CNTR W/PALLET.

2004 DMG DECKEL MAHO DMC60T 5-AXIS UNIVERSAL MACHINING CNTR W/PALLET.

 

2004 DMG DECKEL MAHO DMC60T 5-AXIS UNIVERSAL MACHINING CNTR W/PALLET.

Specifications
Manufacturer: DMG Deckel Maho Number of Axis: 5 Axis
Inventory Number: 81717 Control: MillPlus-Heidenhain
Spindle Taper: 40-Taper Spindle: 18,000RPM
Features

1 x Used 2004 DMG DECKEL MAHO DMC60T 5-AXIS UNIVERSAL MACHINING CNTR W/PALLET.

Made in Pfronten, Germany

-WORKING RANGE-

Traverse range X (longitudinal)……………………            30.71″ (780 mm)

Traverse range Y (transverse)……………………..              22.05″ (560 mm)

Traverse range Z (vertical)……………………….                  22.05″ (560 mm)

Volume machining area…………………………………..         245 dm-3

Max workpiece dims    23.62″(600mm)diameter,22.64″(575mm)height,882lbs(400kg)

 

-ROTARY PALLET CHANGER WITH INTEGRATED NC ROTARY TABLE (C-AXIS)-

-Stable compact construction with optimal linkage to guideway (Y-Axis)

-NC rotary table with direct measuring system

-Backlash-free preloaded precision spur gear for high rigidity, precision

and high torque, maximum holding momentum in closed loop

-High rapid feed rate

-Note this machine is equipped w/the optional 100mm distnce T-slot pallets

-Pallet changer allows setup parallel to production time

Rotation range………………….                           360 x 0.001 degree (Full 4th Axis)

Clamping Surface…………………..                     19.7″ x 24.8″ (500 mm x 630 mm)

Number of Pallets…………………………………………….   2

Maximum table load………………………………               880 lbs (400 kg)

Centre bush………………………………….                           2″ (50 mm) diameter

Torque 40% duty cycle……………………..                      1,807 ft lbs (2,450 Nm)

Holding momentum 40%………………………                 1,807 ft lbs (2,450 Nm)

Maximum feed…………………………….                             7,200 degrees per minute

Maximum table speed………………………………………    30 rpm

Positional uncertainty P……………………………….          7 arc sec

Pallet change time……………………….   Approximately 10 seconds

 

-SWIVEL MILLING HEAD WITH PROGRAMMABLE B-AXIS-

-Integrated 18,000 rpm motor spindle

-High pressure coolant supply centrally through spindle centre

Swivel Range……………………….   150 degrees (-120/+30 degrees)

(30 degrees past horizontal,horizontal,vertical,30 degrees past vertical)

 

150 degree swivel range allows UNDERCUTS and machining at NEGATIVE ANGLES

due to the swivel range of 30 degrees across the horizontal or vertical

axis.This gives you advanced flexibility for complex parts like impellers.

 

Swivel momentum milling spindle (40% duty cycle)    1,620 ft lbs (2,200 Nm)

Holding momentum without clamping (40% duty cycle)    1,438 ft lbs (1,950 Nm)

Holding momentum with clamping……………..       2,655 ft lbs (3,600 Nm)

Rapid motion B-axis………………………………………   35 rpm

Swivelling time of the head from horizontal-vertical & vice versa    1.5 secs

Positional uncertainty P……………………………            9 arc seconds

 

-INTEGRATED MOTOR SPINDLE-

Type……………………………………….   Digitally controlled

Cooled drive……………………………………………..   Water

Power 40% ED……………………………………            37.55 hp (28 kW)

Power 100% ED……………………………………          25.5 hp (19 kW)

Spindle speed range…………………………………..     18,000 rpm

Acceleration/deceleration 0-18,000 rpm…………………..   2 seconds

Number of gear steps……………………………………….   None

Spindle torque 40% ED…………………………..          89 ft lb (121 Nm)

Spindle torque 100% ED………………………..             60.48 ft lb (82 Nm)

Spindle bearing diameter (front/rear)………..         3.15″/2.16″ (80/55 mm)

Spindle Taper……………………………………………         CAT 40

Clamping power…………………………………………….   8 kN

 

-FEED DRIVES-

Drive cooled X/Y/Z…………………………………      Air/Air/Water

Feed Rate X/Y/Z……………………………….             590 ipm (15 m/min)

Rapid Feed Rate X/Y/Z………………………..          1,968 ipm (50 m/min)

Maximum Feed Rate X/Y/Z………………………     1,968 ipm (50 m/min)

ACCELERATION X/Y/Z……………………………..  0.6 g IN ALL AXES

Feed Power X/Y/Z…………………………………….     7/7.2/10 kN

Ball Screw Spindle X/Y/Z    1.57″x0.8″ (40×20 mm) X&Y,1.97″x0.8″(50x20mm) Z

-60 POSITION VERTICAL CHAIN AUTOMATIC TOOL CHANGER-

Magazine pockets…………………………………………….          60

Maximum tool weight……………………………..                      17.64 lbs (8 kg)

Maximum tool diameter without free pockets……………   3.15″ (80 mm)

Maximum tool diameter with free pockets………………       6.3″ (160 mm)

Maximum tool length……………………………….                       12.4″ (315 mm)

Tool change time    Approximately 0.8 seconds, double gripper tool changer

Chip-to-chip time    Approximately 4 seconds vertical, 10 seconds horizontal

 

-EXTERNAL COOLANT SUPPLY ON THE OUTSIDE OF THE SPINDLE-

Pump output…………………………                  10.6 gallon/minute (40 l/min)

Pump pressure…………………………………..   22 PSI (1.5 bar)

-PRODUCTION PACKAGE-

-238 gallon (900 l) coolant unit capacity

-Automatic paperband filter cleaning with fine filtering of the complete

emulsion to less than 50 um

-Cleaning of the spindle taper CAT40 by spindle air blast for high

permanent precision also for cleaning with frequent tool changes

-580 PSI (40 bar) 6 gallon/min (23 l/min) coolant thru the spindle centre

-Rotating clear-view window in cabin pane

-Chip flushing inside work cabin

-Chip conveyor (scraper flight conveyor)

-INSTALLATION DATA-

Operation voltage…..   400 V input (comes with multi input transformer)

Control voltage……………………………………………                     24 V

Max at 100% duty cycle…………………………………….               100 A

Power consumption at 100% duty cycle……………………….   64 kVA

Recommended net protection…………………………………        100 A

Recommended short circuit………………………………..             3.6 MVA

Compressed air required……………………………                        87 PSI (6 bar)

Air consumption (average value)………………………….            20 m-3/h

Air consumption with tool cooling………………………..            40 m-3/h

Total weight with pallet changer…..   Approximately 22,000 lbs (9 tons)

3-point support with 3 leveling shoes, no special foundation required

-ITEMS TO SHIP-

DMG DMC60T: Approx 152″ L X 134″ W X 100″ H, 22,000 lbs

COOLANT TANK: Approx 90″ L X 56″ W X 66″ H, 1,500 lbs

CHIP CONVEYOR: Approx 127″ L X 27″ W X 77″ H, 1,000 lbs

-MACHINE IS EQUIPPED WITH-

Heidenhain Millplus iT CNC Control with electronic handwheel

Renishaw infrared parts measuring probe

BLUM Laser tool length and diameter measuring, horizontal/vertical

Air blast through spindle centre, selected with M-function

Spray pistol with pump

Heidenhain glass scales direct measuring system X/Y/Z Axes

Heidenhain rotary encoders direct measuring system B/C Axes

External coolant nozzles on outside of spindle air/coolant selectable

Automatic switch-off of positive air pressure for the main spindle after

work end

Linear roller guideways and digital drives. Stability and high precision

are ensured with roller guideways with over-dimensioned distances between

the guideways.  The table centre of gravity moves in between the vertical

guideways (Z-Axis).

Electronic temperature compensation

Spindle chiller

Available books and manuals

Full enclosure of machining area for safety and noise reduction

Sensitive machine parts (measuring systems, limit switches, guide-ways,

drives) are seperate from the machining area

Automatic pallet changer

European Machine Tools

SHOP & SHOW ROOM

W300 N7672 Christine Lane # 600, Hartland 53029, Wisconsin U.S.A

SERVICE & SALES – SPECIALIST IN 5 AXIS MACHINE TOOLS

SALES & SERVICE PARTNER ALZMETALL GERMANY

P: 262-327-0800